{"id":9997,"date":"2025-11-12T19:50:25","date_gmt":"2025-11-12T18:50:25","guid":{"rendered":"https:\/\/borweld.com\/regeneration-of-the-ba1642-press-axle-installation-of-bronze-bushings\/"},"modified":"2025-11-14T09:55:27","modified_gmt":"2025-11-14T08:55:27","slug":"regeneration-of-the-ba1642-press-axle-installation-of-bronze-bushings","status":"publish","type":"post","link":"https:\/\/borweld.com\/en\/regeneration-of-the-ba1642-press-axle-installation-of-bronze-bushings\/","title":{"rendered":"Regeneration of the BA1642 press axle &#8211; installation of bronze bushings"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Regeneration of press axles<\/h2>\n\n<p>In this article, we will tell you about one of the most demanding realizations &#8211; <strong>the remanufacturing of two axes of the BA1642 industrial packet press<\/strong> with <strong>a pressure of 16,000 kN<\/strong>, carried out by our specialists using <strong>Sir Meccanica<\/strong> and <strong>Supercombinata<\/strong> equipment.<\/p>\n\n<p>The work was carried out in <strong>2019<\/strong> on an industrial site, <strong>outdoors<\/strong>, in difficult weather conditions &#8211; the temperature was not very cold, but ranged from <strong>+2 to +5\u00b0C<\/strong>, with strong winds and rainfall.<br\/>Despite this, the renovation was carried out <strong>exactly on time<\/strong>, and its <strong>quality was assessed at the highest level<\/strong>, allowing the customer to start the press on time and complete the export contract without any losses.<\/p>\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"768\" data-id=\"9318\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191119_105041-1024x768.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9318\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191119_105041-1024x768.webp 1024w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191119_105041-300x225.webp 300w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191119_105041-768x576.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191119_105041-1536x1152.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191119_105041-2048x1536.webp 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9263\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232114-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9263\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232114-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232114-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232114-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232114-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232114-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232114-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9268\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232124-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9268\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232124-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232124-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232124-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232124-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232124-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191210_232124-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9323\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_192642-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9323\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_192642-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_192642-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_192642-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_192642-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_192642-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_192642-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9325\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_105058-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9325\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_105058-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_105058-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_105058-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_105058-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191207_105058-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n<\/figure>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Scope of the task<\/strong><\/h3>\n\n<p><strong>Two axes of the huge BA1642 press<\/strong> had to be reconditioned &#8211; both in the pressure plate and in the opposite part of the frame (stanin).<br\/>The holes to be repaired had <strong>a diameter of about 440 mm<\/strong> and a <strong>depth of 400 mm each<\/strong>.<br\/>After boring and leveling the surface, it was necessary to <strong>surfacing the holes<\/strong> and then <strong>machining to the original size for the installation of bronze bushings<\/strong>.<br\/>The work was a lot, and the pressure from the customer increased every day.<\/p>\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"2560\" data-id=\"9373\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191127_124447-scaled.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9373\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191127_124447-scaled.webp 1920w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191127_124447-225x300.webp 225w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9378\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191202_210143-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9378\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191202_210143-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191202_210143-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191202_210143-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"2560\" data-id=\"9393\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173349-scaled.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9393\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173349-scaled.webp 1920w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173349-225x300.webp 225w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"2560\" data-id=\"9403\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191128_193346-scaled.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9403\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191128_193346-scaled.webp 1920w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191128_193346-225x300.webp 225w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"2560\" data-id=\"9443\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191122_114251-scaled.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9443\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191122_114251-scaled.webp 1920w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191122_114251-225x300.webp 225w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure>\n<\/figure>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Equipment used<\/strong><\/h3>\n\n<p>The implementation involved <strong>three specialists<\/strong> who used <strong>two Italian boring machines from different manufacturers<\/strong>:<\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>Supercombinata SC60<\/strong> &#8211; with a 60 mm diameter spindle;<\/li>\n\n\n\n<li><strong>Sir Meccanica WS2 Standard<\/strong> &#8211; with a 40 mm spindle (used for surfacing and roughing).<\/li>\n<\/ul>\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-3 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9348\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173320-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9348\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173320-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173320-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173320-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"2560\" data-id=\"9353\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191211_162055-scaled.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9353\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191211_162055-scaled.webp 1920w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191211_162055-225x300.webp 225w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9356\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173254-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9356\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173254-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173254-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173254-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191212_173254-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9366\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191215_150217-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9366\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191215_150217-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191215_150217-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191215_150217-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191215_150217-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n<\/figure>\n\n<p>These were <strong>the most popular and reliable hole reconditioning machines<\/strong> available on the market at the time &#8211; but <strong>they weren&#8217;t among the cheapest<\/strong> either.<br\/>By combining these machines, it was possible to achieve high alignment accuracy and maintain the required geometric parameters.<br\/>Although it wasn&#8217;t without problems &#8211; as we&#8217;ll tell you further on.<\/p>\n\n<p>In <strong>2023<\/strong>, we launched our own production line under the <strong>Borweld<\/strong> brand, creating state-of-the-art mobile boring machines for repairing holes in <strong>construction, agricultural, forestry and industrial<\/strong> machinery.<\/p>\n\n<p>\ud83d\udd17 See more: <strong><a href=\"https:\/\/borweld.com\/en\/line-boring-machine-lightweight-and-compact\/\">Borweld Smart 40-1.0 mobile boring machine<\/a><\/strong><br\/>or visit the <a href=\"https:\/\/borweld.com\/en\/shop\/\"><strong>Store &#8211; Borweld<\/strong><\/a>.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Difficulties and specifics of the project<\/strong><\/h3>\n\n<h4 class=\"wp-block-heading\"><strong>1. Geometric accuracy<\/strong><\/h4>\n\n<p>The most difficult part was <strong>aligning the axis of the pressure plate perfectly perpendicular<\/strong> to the axis of rotation of the opposing part.<br\/>A lot of time was spent on this step, using various tools and jigs to align the equipment.<br\/>Although the structure was rectangular, when assembled it had to <strong>enter the working space perfectly with a clearance of about 10 mm per side<\/strong>.<br\/>Any deviation could have led to skewing or damage to the press components.<br\/>And the failure of such a powerful piece of equipment is not only a costly overhaul, but also a serious loss due to downtime and loss of customer confidence &#8211; it would be <strong>a blow to the reputation<\/strong> for the contractor.<\/p>\n\n<p><\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h4 class=\"wp-block-heading\"><strong>2. Working conditions<\/strong><\/h4>\n\n<p>The work was carried out <strong>outdoors<\/strong>, so it was necessary to build <strong>a temporary canopy<\/strong> that at least partially protected from wind and rain.<br\/>The temperature and humidity significantly hampered <strong>the process of surfacing large holes<\/strong>.<br\/>During the welding <strong>process<\/strong>, <strong>the regulators<\/strong> on the gas <strong>cylinders froze<\/strong>, and the equipment itself required regular <strong>cooling<\/strong> breaks.<\/p>\n\n<p><strong>Several cylinders of welding compound<\/strong> were consumed in a single day, and a total of <strong>about 8 \u00d7 15 kg of ESAB \u00d81.0 mm wire<\/strong>.<br\/>You can imagine the enormous amount of labor required to consume such a quantity of material.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Equipment failure and repair<\/strong><\/h3>\n\n<p>Conditions were difficult, and the machines were working at full load.<br\/>At some point, as it happens, there was <strong>a failure of one of the boring machines<\/strong> &#8211; <strong>the brush module of the motor<\/strong> burned out.<br\/>It would have taken an eternity to complete the entire project with only a smaller machine with a 40 mm spindle, so the situation was serious.<\/p>\n\n<p>Fortunately, we were able to <strong>quickly contact the manufacturer<\/strong> and order replacement parts on an urgent basis.<br\/>Delivery from Italy took <strong>only 5 days<\/strong>, after which the machine was repaired in a few hours and immediately returned to work.<br\/>The team continued to implement <strong>in two shifts<\/strong> to meet the agreed deadline.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Boring and surfacing process<\/strong><\/h3>\n\n<p>The most difficult part was behind us.<br\/>After preparing the holes, we performed <strong>surface welding<\/strong> and then <strong>precision boring to the nominal dimension.<br\/>All parameters were maintained according to the<\/strong> technical documentation.<\/p>\n\n<p>The customer, however, required that it perform  <strong>Additional fit tolerance &#8211; the holes were to be about 0.2 mm smaller <\/strong>.<br\/>To be honest, we had doubts about installing the bushings correctly later on, but we decided to trust the calculations and experience.<\/p>\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-9-16 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<p class=\"responsive-video-wrap clr\"><iframe title=\"\ud83d\udd29 Boring a 500 mm bore on a hydraulic press.\" width=\"563\" height=\"1000\" src=\"https:\/\/www.youtube.com\/embed\/TpekRvZ7dt8?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<\/div><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-9-16 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<p class=\"responsive-video-wrap clr\"><iframe title=\"\ud83d\udd29 Welding a 500 mm bore on a hydraulic press. #Borweld #Machining #OnSiteWelding #lineboring\" width=\"563\" height=\"1000\" src=\"https:\/\/www.youtube.com\/embed\/OiTc1sSLsB0?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<\/div><\/figure>\n<\/div>\n<\/div>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Bushing assembly with liquid nitrogen<\/strong><\/h3>\n\n<p>To assemble the two bronze bushings, <strong>four Dewar tanks<\/strong> and <strong>100 kg of liquid nitrogen<\/strong> were purchased &#8211; a cost that seemed significant at the time.<br\/>As mentioned earlier, the fit was to be very tight, so the bushings had to be <strong>cooled to extremely low temperatures<\/strong>.<\/p>\n\n<p>Under the influence of liquid nitrogen, the metal <strong>shrank<\/strong>, and the bushings <strong>entered the holes very lightly<\/strong>, despite the large allowance.<br\/>The whole operation took <strong>about 15 minutes<\/strong> &#8211; during this time the entire supply of nitrogen was used up, and the bushings were perfectly seated.<\/p>\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-4 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9636\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102049-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9636\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102049-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102049-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102049-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102049-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102049-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102049-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9630\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_143431-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9630\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_143431-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_143431-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_143431-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_143431-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_143431-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_143431-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9625\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102052-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9625\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102052-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102052-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102052-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102052-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102052-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102052-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9509\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102134-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9509\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102134-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102134-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_102134-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9298\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_141845-768x1024.webp\" alt=\"\" class=\"wp-image-9298\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_141845-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_141845-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_141845-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_141845-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_141845-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_141845-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9273\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142316-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9273\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142316-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142316-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142316-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142316-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142316-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142316-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9288\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142325-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9288\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142325-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142325-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142325-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142325-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142325-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_142325-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" data-id=\"9258\" src=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_144101-768x1024.webp\" alt=\"Axle reconditioning\" class=\"wp-image-9258\" srcset=\"https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_144101-768x1024.webp 768w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_144101-225x300.webp 225w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_144101-1152x1536.webp 1152w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_144101-1536x2048.webp 1536w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_144101-600x800.webp 600w, https:\/\/borweld.com\/wp-content\/uploads\/2025\/10\/IMG_20191213_144101-scaled.webp 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n<\/figure>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Effects of work<\/strong><\/h3>\n\n<ul class=\"wp-block-list\">\n<li>The <strong>440mm<\/strong> diameter holes have been fully restored.<\/li>\n\n\n\n<li>The fits were made <strong>with micron accuracy<\/strong>.<\/li>\n\n\n\n<li>The press was launched <strong>without any downtime or loss of contract<\/strong>.<\/li>\n\n\n\n<li>The team has gained <strong>extensive experience<\/strong> in repairing and machining large holes in difficult terrain.<\/li>\n<\/ul>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>\u23f1 Lead time<\/strong><\/h3>\n\n<p>The total time to complete the project was <strong>three weeks<\/strong>, including <strong>waiting for spare parts and repairing the boring machine<\/strong>.<br\/>The work was carried out <strong>six days a week<\/strong>, <strong>8-10 hours a day<\/strong>.<br\/>The project involved <strong>three specialists<\/strong> who worked <strong>two shifts<\/strong> after an equipment breakdown to meet the deadline.<br\/>Despite all the difficulties, the project was completed <strong>on time and with the highest quality<\/strong>.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>Conclusions and recommendations<\/strong><\/h3>\n\n<p>For the regeneration of holes with large diameters, <strong>you need a boring bar with a diameter of at least 50 mm &#8211; preferably 60 mm<\/strong>.<br\/>Vendors who claim that a machine with a 40 mm spindle can effectively process holes with a diameter of 400 mm <strong>are mistaken<\/strong>.<br\/>Such an operation can be performed for months &#8211; or completed in a few days with the right equipment.<\/p>\n\n<p>Nothing is impossible &#8211; you just have to <strong>not be afraid of big and difficult projects<\/strong>.<br\/>It is in such assignments that you gain experience and real money.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h3 class=\"wp-block-heading\"><strong>See also<\/strong><\/h3>\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/borweld.com\/en\/%f0%9f%94%a7-line-boring-of-hydraulic-press-vic1000\/\">VIC1000 press reconditioning &#8211; boring 34 holes over a length of 8 m<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/borweld.com\/en\/line-boring\/\">Hole surfacing &#8211; a technical guide<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/borweld.com\/en\/product-category\/measuring-tools\/\">Set of external micrometers &#8211; measuring tools<\/a><\/li>\n<\/ul>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<p>\u2705 The realization of the <strong>BA1642<\/strong> press repair is an example of how <strong>experience, precision and reliable equipment<\/strong> make it possible to solve tasks that seem seemingly impossible.<\/p>\n\n<p>If you need <strong>remanufacturing of axles, bores or bushings in industrial machines<\/strong> &#8211;<br\/>\ud83d\udcde contact us through <a href=\"https:\/\/borweld.com\/en\/contact\/\">the contact form<\/a>.<\/p>\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Regeneration of press axles In this article, we will tell you about one of the most demanding realizations &#8211; the remanufacturing of two axes of the BA1642 industrial packet press with a pressure of 16,000 kN, carried out by our specialists using Sir Meccanica and Supercombinata equipment. The work was carried out in 2019 on [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":9409,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","ocean_post_layout":"","ocean_both_sidebars_style":"","ocean_both_sidebars_content_width":0,"ocean_both_sidebars_sidebars_width":0,"ocean_sidebar":"","ocean_second_sidebar":"","ocean_disable_margins":"enable","ocean_add_body_class":"","ocean_shortcode_before_top_bar":"","ocean_shortcode_after_top_bar":"","ocean_shortcode_before_header":"","ocean_shortcode_after_header":"","ocean_has_shortcode":"","ocean_shortcode_after_title":"","ocean_shortcode_before_footer_widgets":"","ocean_shortcode_after_footer_widgets":"","ocean_shortcode_before_footer_bottom":"","ocean_shortcode_after_footer_bottom":"","ocean_display_top_bar":"default","ocean_display_header":"default","ocean_header_style":"","ocean_center_header_left_menu":"","ocean_custom_header_template":"","ocean_custom_logo":0,"ocean_custom_retina_logo":0,"ocean_custom_logo_max_width":0,"ocean_custom_logo_tablet_max_width":0,"ocean_custom_logo_mobile_max_width":0,"ocean_custom_logo_max_height":0,"ocean_custom_logo_tablet_max_height":0,"ocean_custom_logo_mobile_max_height":0,"ocean_header_custom_menu":"","ocean_menu_typo_font_family":"","ocean_menu_typo_font_subset":"","ocean_menu_typo_font_size":0,"ocean_menu_typo_font_size_tablet":0,"ocean_menu_typo_font_size_mobile":0,"ocean_menu_typo_font_size_unit":"px","ocean_menu_typo_font_weight":"","ocean_menu_typo_font_weight_tablet":"","ocean_menu_typo_font_weight_mobile":"","ocean_menu_typo_transform":"","ocean_menu_typo_transform_tablet":"","ocean_menu_typo_transform_mobile":"","ocean_menu_typo_line_height":0,"ocean_menu_typo_line_height_tablet":0,"ocean_menu_typo_line_height_mobile":0,"ocean_menu_typo_line_height_unit":"","ocean_menu_typo_spacing":0,"ocean_menu_typo_spacing_tablet":0,"ocean_menu_typo_spacing_mobile":0,"ocean_menu_typo_spacing_unit":"","ocean_menu_link_color":"","ocean_menu_link_color_hover":"","ocean_menu_link_color_active":"","ocean_menu_link_background":"","ocean_menu_link_hover_background":"","ocean_menu_link_active_background":"","ocean_menu_social_links_bg":"","ocean_menu_social_hover_links_bg":"","ocean_menu_social_links_color":"","ocean_menu_social_hover_links_color":"","ocean_disable_title":"default","ocean_disable_heading":"default","ocean_post_title":"","ocean_post_subheading":"","ocean_post_title_style":"","ocean_post_title_background_color":"","ocean_post_title_background":0,"ocean_post_title_bg_image_position":"","ocean_post_title_bg_image_attachment":"","ocean_post_title_bg_image_repeat":"","ocean_post_title_bg_image_size":"","ocean_post_title_height":0,"ocean_post_title_bg_overlay":0.5,"ocean_post_title_bg_overlay_color":"","ocean_disable_breadcrumbs":"default","ocean_breadcrumbs_color":"","ocean_breadcrumbs_separator_color":"","ocean_breadcrumbs_links_color":"","ocean_breadcrumbs_links_hover_color":"","ocean_display_footer_widgets":"default","ocean_display_footer_bottom":"default","ocean_custom_footer_template":"","ocean_post_oembed":"","ocean_post_self_hosted_media":"","ocean_post_video_embed":"","ocean_link_format":"","ocean_link_format_target":"self","ocean_quote_format":"","ocean_quote_format_link":"post","ocean_gallery_link_images":"on","ocean_gallery_id":[],"footnotes":""},"categories":[122,4],"tags":[],"class_list":["post-9997","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-large-diameters","category-bez-kategorii","entry","has-media","owp-thumbs-layout-horizontal","owp-btn-normal","owp-tabs-layout-horizontal","has-no-thumbnails","has-product-nav"],"_links":{"self":[{"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/posts\/9997","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/comments?post=9997"}],"version-history":[{"count":1,"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/posts\/9997\/revisions"}],"predecessor-version":[{"id":9998,"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/posts\/9997\/revisions\/9998"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/media\/9409"}],"wp:attachment":[{"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/media?parent=9997"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/categories?post=9997"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/borweld.com\/en\/wp-json\/wp\/v2\/tags?post=9997"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}